What are the benefits of Accu welding and fabrication?
Welding is the process of joining together metal using electricity. Most of the other processes generally make use of gases but welding usually uses electricity to create heat to melt and fuse it together while cooling. Historically, industrial welding processes join metals by fusing filler material with the base metals being welded. Welding can use either direct or indirect currents and uses disposable or non-disposable electrodes coated in flux. In AccuGroup welding is generally used on metals and thermoplastics and sometimes at Accugroup, we can perform welding on wood. The completed welded joint may be described as a weldment. Welding of some materials involves the use of some specific processes and techniques. The elements that are merged/joined are known as the parent material. The substance added to help form the join is called filler or consumable.
The process of welding does not simply join the two pieces together as in brazing and soldering, but, using extreme heat and sometimes the addition of other metals or gases, produces the metallic structures of the two pieces to join and change into one. There are several different welding methods which include spot welding, (MIG) metal inert gas, and tungsten inert gas, which are forms of gas metal arc welding, arc welding, and gas welding, to name a few. It is also possible to do the process of welding underwater.
Some of the benefits of welding are:
Speed: During the welding process, heat strength is too much, and because of which it is very easy to weld materials very quickly. It saves lots of our time.
Cost – Machinery used for welding is affordable, and the welding process usually requires less machinery. Overall, the costs earned for the welding process are very economical in terms of the use of the material and manufacturing costs. Welded joints are inexpensive as less labor and less material is required.
Good Strength: The weld joint that is formed because of the welding process has a high-power strength. It can bear higher loads. Due to the good strength of the welding many industries always prefer welding over other processes. Welding generates a permanent connection. Connection weld can be much stronger than the initial material used if the welder uses the right technique.
Portable– The materials used for welding are very easy to transport.
Higher Corrosion Resistance: The weld joint produced because of welding is extremely resistant to corrosion. So, we do not need to use any other corrosion repelling techniques to prevent the corrosion that usually happens.
Fabrication is the process used to produce steelwork elements that will when integrated and joined will form a complete structure. The frame generally uses easily available standard sections that can be purchased from the steel manufacturer or steel distributor. Like AccuGroup most of the modern steelwork fabrication shop workers have computer-aided design and detailing (CAD), which is linked directly to factory computer numerically controlled (CNC) machinery which helps in creating a genuine seamless CAD/CAM environment. As we totally understand that the accuracy and speed of the computer-generated details are very high which is then transmitted directly to the CNC machinery in turn increases the quality standards of production. The steel fabrication technology is constantly evolving with developments happening across various fabrication processes. Technologies like plasma cutting and robotic machinery boost productivity in the fabrication industry producing parts
with accuracy and quality. Fabrication is one of the key components of the evolving advanced digital construction process that is presently underway, improving speed, accuracy, and safety for the entire supply chain. Fabrication processes require few steps like
The most common steps involved in the fabrication process are:
1. Cutting: In this step, the material is cut down to a specific shape and size. Cutting can be performed by shearing, punching, or laser cutting. The precision of both punching and shearing produces a good solution and does not require more rounds whereas shearing may require more steps.
2. Bending: Bending is done by a press brake on cut sheet metal. This step is one of the challenging steps which can break the bending material if not handled properly.
3. Assembly: During assembling all the pieces are formed together by different methods according to the requirement like by screwing, riveting, welding.
4. Finishing: The last step of the fabrication process is which is done to protect the fabrication process result from rust and give it a nice finish. This step is not mandatory for all the fabrication processes.
Some of the benefits of the Fabrication process:
Cost-efficiency: Particularly in high-volume production, the fabrication process is extremely cost-efficient though it can be expensive for small-volume productions.
Heat resistance: Some of the fabrication processes like the Metal fabrication process is heat resistance which can survive dramatic increases in temperature. The heat is unlikely to damage the metal part which is the result of the metal fabrication process.
Faster production and lighter weight: Plastic fabrication process often involves quick cycle times and fast revenue rates. It is typically weighing less as compare to other materials.
Superior strength and strong: The metal fabrication process is always on the top in terms of its strengths as compared to plastic or another fabrication process. It has great compressive strength and nearly unparalleled hardness. Plastic fabrication is suitable for certain applications, but metal fabrication is the choice of almost every industry as it is vastly stronger and durable.
Reduced finishing for plastic fabrication: Unlike most metals, we can color plastics prior to fabrication which eliminates the need for some post-treatment processes, such as painting.
In AccuGroup, you will find very nice welding machines that have all the benefits that are mentioned above. In AccuGroup you will find all the ways of welding, as well as all the types of the fabrication process, like Metal fabrication, plastic fabrication, etc. In Australia, AccuGroup has a very good name in outsourcing welding and fabrication with 100% customer satisfaction.